Manufacturing & Quality Engineering Manager, India

About Delta-Q Technologies:Delta-Q Technologies (www.delta-q.com) develops and supplies battery chargers to original equipment manufacturers (OEMs) of electric vehicles and industrial equipment. Delta-Q's unique blend of engineering capability in high efficiency power electronics and embedded software design delivers innovative battery charging solutions to meet the evolving needs of its customers. With over 4 million vehicles and industrial machines already using its products, Delta-Q's innovation is enabling the widespread adoption of environmentally-friendly electric drive systems. Delta-Q was founded in 1999 and is a privately held company located in Vancouver, Canada.What We Value:Perseverance: We don't give up when it's hardInnovation: We improve our products and processes when it's a competitive advantageCollaboration: We are one team. Respectful, open and honestDriving Results: We are here to win. We work hard to deliver on our commitmentsDoing the Right Thing is the central philosophy at Delta-Q. Four simple words that sum up our values, and so much more about our company. It means doing the right thing for our employees, communities, and customers.We're passionate about creating a sustainable business and contributing to a greener future for the world. We have a Vision to 'Charge The Future' and we mean it.At the end of the day, it's what keeps us going.About ZAPI GROUP:Delta-Q is part of the ZAPI GROUP of companies (www.zapigroup.com), a global leader in motion control, battery charging and autonomous navigation software for electric and hybrid drive systems. As a full-solution supplier, the ZAPI GROUP can support every component OEMs need to design effective electric vehicles that meet cost goals and comply with tightening environmental standards.Position Summary:Reporting to the Director of Supply Chain Asia, and working with Delta-Q's Contract Manufacturer (CM), the Manufacturing and Quality Engineer Manager will implement highly efficient and effective processes to manage:CM activities in India for quality and manufacturing engineeringCM based Production and Material Control (PMC) activities SA (Schedule Attainment) including increases in line capacity, First Pass Yield and UptimePPOH (Part Per Operator Hour) including increases in labour efficiency. OTD (On Time Delivery) tracking improvement, FPY, FAI and PPAPDrive efficiencies in the product manufacturing requirements and UPHDrive Manufacturing Process qualification/validations for any change introduced during and after product launch. Tier 2 supplier quality managementManufacturing quality improvement resulting in PPM reduction. Manage all factory quality issue, 8D and Failure issuesThis role is also responsible for ensuring that Delta-Q products are designed in a manner that is optimal for manufacturing. The Manager will continuously identify and champion improvements to existing products and manufacturing processes as required.This position will be based in Manesar, India, near Delta-Q's Contract Manufacturer (CM).Specific Duties:Works closely with CM to move production lines from China to India and establish a stable manufacturing process in CM plants in IndiaProactively identifies where Delta-Q's products could be better optimized for manufacture and assemblyTakes a lead role in driving identified requirements into the development and continuous improvement of manufactured products. Leads and reviews, Product Flow Chart(PFC) ,Production Failure Mode Effects Analysis (PFMEA) and Control Plan creation and updates (with supplier participation)Creates process flow charts for manufacturing and/or rework activities and develops critical manufacturing processRegularly conduct physical Control plan audit on CM production lines and Tier 2 localized supply chain. Report audit findings to DQT teamsDevelops work instructions for manufacturing and rework activities. Supports maintenance of PLM system for required productsCreates equipment requirements for production, assembly, and testing processesWorks with CM for production layout designSolves manufacturing issues on site with CM and implements new manufacturing process trail runs with the CMEnsures Engineering Changes are implemented at the CMEnsures that equipment and processes are being developed on time, on budget and to the required quality standardsEnsures that all assembly processes operate within lean manufacturing principles such as Value Stream Mapping, 5S, Kaizen, Kanban, poka-yoke etc. Reinforces TPM, standardized work and JI training in CM by regular auditing practicesIdentifies manufacturing process improvements at the CM and the tiered supplier base and provides detailed cost benefit analysis to allow senior level evaluation and approvalCalculates and provides estimates and quotations for manufacturing (tooling, assembly, and manufacturing test equipment) to Operations leadershipWorks with CM and RMA team in BBY to analyze, find the root cause of RMA returned units and makes the improvement in manufacturing processResponsible for the Design for Manufacture and Assembly (DFMA) activities within his/her given briefConducts supplier development activities for localization as required. Performs special projects as required in support of departmental objectives. Manages orders through production and monitors factory performance for production completion and OTD. Coordinates product Engineering change orders, PCN, FAI activityRequirementsA minimum of 7 years' experience as a Manufacturing Engineer in a high-volume manufacturing environment combined with a bachelor's degree, or equivalent, in Manufacturing Engineering or a relevant discipline such as Electronics Engineering or Mechanical EngineeringIn-depth knowledge of the manufacture and assembly of power electronics products including:Lean manufacture of components and final product assemblySurface Mounting Technology / Through Hole Printed Circuit Board Assembly (PCBA) techniquesInductor/transformer manufactureCable harness manufactureCustom mechanical assembly processes and equipment developmentIn-process, end of line and out of box testing techniquesBest practice knowledge of key supporting processes such as conformal coat, crimping, potting etcExperience taking at least one project through manufacturing launch plus at least one year of subsequent productionExperience in DFMA techniques and participating on a product development team from inception through to manufacturing launch including evidence of the incorporating DFMA into the designKnowledge of Bill of Materials (BOM), Engineering Change and Deviation practicesKnowledge of Lean Manufacturing, Production System and Total Preventive MaintenanceKnowledge and execution experience of APQP, PPAP, PFMEA, Control Plans, Process Flow, Process Capability and SPCHands on experience of assembly jig/fixture for mass productionGood project planning skills and a willingness to accept responsibility and to deliver to targets, showing perseverance to overcome obstaclesAbility to produce succinct reports/presentations to communicate the status of assigned projects and tasksFamiliarity with ISO/IATF16949 and ISO 9001 requirementsEffective verbal and written communication skills in Hindi and English Must be independent, self-directed, an excellent team player with advanced team facilitation skills. Must be able to travel internationallyMust be available to be at the factory minimum of 3 days per week. Work from home requiredConsistently exhibit and model Delta-Q's company values (Collaboration, Perseverance, Innovation, Driving Results)BenefitsAnnual salary reviewsAnnual Sales Incentive Plans (Bonus)Mandatory and supplemental employee benefits commensurate with employment labor laws in India PRB