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Home Online Sr. QA Engineer

Sr. QA Engineer

Full time at Vanderlande Industries in Online
Posted on April 10, 2024

Job details

Job Description – Sr. QA Engineer

The Sr. Quality Engineer is part of Supply Chain Quality and drives the activities to ensure materials delivered to project teams conform to specifications, and are purchased from approved suppliers:Conduct remote quality assessment for potential suppliers based on supplier documentsOnboard new suppliers so they are compliant with the expectations of the Supplier Quality ManualDetermine quality requirements for first articles and ensure compliance (PPAP/PSW)Monitor the components deemed Critical to Quality (approval status, inspection requirements…)Develop Quality Control Plans for the key equipment that will be ordered for customer projectsManage review and approval of requests for concessions with input from R&D and project teamsHandle the resolution of defective materials received from suppliers/factories (SCARs, 8D, CAPA…)

The Sr. Quality Engineer work closely with Director of Quality Assurance for North America, within the Supply Chain business unit.

Essential Functions (Job Duties and Responsibilities):

PreventionTrack completion of corrective actions to address non-conformities, major and minor findingsWork with suppliers to create inspection requirements and criteria where process capability lacksRequest First Article Inspections (FAI) at the introduction of new products, process changes or for new suppliers using PPAP methodology. Drive actions needed to secure full FA approval.Advise R&D Engineers on drawing dimensions so the design is more manufacturable / measurable

InspectionFlag high risk parts for inspection (supplier, pre-delivery, incoming). Outsource measurements and inspections that require specialized expertise (material analysis…)

CorrectionEvaluate quality issues and set correct classification of defect and priority levelRequest Supplier Corrective Action and track until SCARs are closed for assigned suppliers  Implement containment actions to stop the continued production and use of non-conforming products internally and externally. Report actions taken and escalate systemic issues.Assist in determining disposition of rejected products, and trigger field replacements as needed Lead 8D activities throughout the supply base; help improve supplier performance

Continuous improvement and measurementDevelop and populate quality metrics and KPIs (actual vs. goal, performance, workload)Work with all departments to mitigate process deviations before they develop into quality problems.

Required Education and Experience: Bachelor’s Degree in Mechanical Engineering (Technical preferred) with Minimum 8-10 years related manufacturing quality experience.

Preferred Qualifications:Lean Six Sigma Green Belt or Black Belt

Technical Skills:Ability to understand and explain blueprint requirements (GD&T, ASME Y14.5, weld symbols AWS & ISO standards)Knowledge of inspection equipment, including calibration requirements, Gage R&R, MSA,…Experience with dimensional and form inspection techniques, inspection limits, corrections…Knowledge of manufacturing processes (laser, bending, welding, coating, machining, casting…)Experience with Quality Management Systems (ISO 9001…) and assessment/audit techniquesKnowledge of lean and sustainability requirements, ability to assess suppliersKnowledge of problem-solving techniques and root cause analysis, 8D, 5 Why, etc   Working Knowledge of First Article approval process (PPAP, PSW, Failure Modes and Effect Analysis-FMEA, Control Plans, work instructions)Knowledge of Statistical Process Control concepts (Process Capability studies, Cpk, 6 sigma…)Proficient with Microsoft Excel, Word and Power Point, Visio

Interpersonal and soft skills (Competencies):Able to work collaboratively in a Team environment, and communicate effectively with othersAble to understand and follow instructions, and work independently with little supervisionAble to work carefully, consistently and in a concentrated manner, with attention to detailsDisplay ownership and awareness of their responsibility for the product quality in the value streamAble to manage difficult conversations with internal colleagues and suppliers to do the right thingStrong Analytical and Problem-Solving mindset, with an investigative attitude identify root causesAble to drive the implementation of robust preventive solutionsWell-developed verbal and written communication skills, can present recommendations clearlyStrong willingness to learn and be coached

Position Type/Expected Hours of Work:This is a full-time position.  Monday through Friday. Schedule is subject to change based on business needs. May be required to work additional hours when business situation requires it.Hybrid work schedule – 40% WFO

Work Environment and Physical Demands:

The employee may encounter the work environment/physical requirements described below in order to successfully perform the essential functions of this job. stand for extended periods of time, walk, bend, kneel, stoop, crouch, crawl, and climb, and lift heavy objects (up to 40 lbs)visit manufacturing facilities and project sites that requires personal protective equipment (high visibility vest, safety glasses, helmet, steel toe shoes)be subject to warehouse environment with or without air conditioning, cold and hot temperatures, that may require wearing a jacket, and complete repetitive tasks with few breaks. required to talk with and hear others regularly, including in a loud environment, with noises created by machinery.

This job description only cover key activities, and is not a comprehensive list of the duties and responsibilities required of the employee for this job. Duties, responsibilities and activities may change at any time.

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